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330mm Roll To Roll Hydraulic Heated Calendering Machine

Categories Battery Calendering Machine
Brand Name: TICO
Model Number: STC-DYG-300RS
Place of Origin: Shenzhen, China
MOQ: 1 Set
Price: Negotiable
Payment Terms: T/T
Supply Ability: 10 sets per month
Delivery Time: 15~ 20 working days
Packaging Details: Wood Packing
Product Name: Hydraulic Roll Press Machine
Pressing Pressure: Customizable
Pressing Speed: Max 4m/min
Roller diameter: φ200mm
Roller Width: 330mm
Installation size: L1900 x W1550 x 1100mm
Weight: 996kg
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330mm Roll To Roll Hydraulic Heated Calendering Machine

Roll To Roll Hydraulic Heated Calendering Machine


Brief Introduction

This equipment performs high-precision roll pressing of battery cathode and anode electrodes. It is suitable for processes requiring high roll press force and consistent roll press gap. The heating tube placed in the rollers to ensure uniform temperature distribution, the thermostat can precisely control the temperature. The winding and unwinding mechanism enables continuous production, significantly improving the efficiency of electrodes roll press. The machine excels in both horizontal and vertical roll press uniformity, ensuring that high-quality of the roll pressed products. This makes it become an indispensable tool for researchers and manufacturers striving to optimize their battery production processes.

Key Features


● A servo-driven electric oil pump is used to provide pressure, featuring high pressure control precision and stable operation.

● The gap is adjusted via a servo-motor controlled wedge block mechanism, ensuring high precision and ease of operation.

● Equipped with winding and unwinding mechanism for continuous roll pressing of roll substrates.

● Upper and lower rollers have built-in heating tubes, temperature controlled by thermostat and displayed digitally.

● The winding and unwinding mechanisms are equipped with automatic correction devices to ensure that the edges of the roll materials after the roll pressing are neat.

● The machine is equipped with a servo torque motor to ensure the material is tightly wound by the constant tension function.

● Integral gantry frame, CNC precision processing to ensure high accuracy and stability.

● The rollers are treated multiple treatments to ensure high internal and external hardness and excellent abrasion resistance.

● Adopting patented design of hydraulic balanced roll pressing mechanism, stable pressure holding and good uniformity of horizontal and vertical roll pressing.

● Slanted block type roller gap adjusting device, and roller gap is digital display.

● PLC and HMI operation, convenient to set each parameter.

● The surface of the rollers is treated with hard chrome plating, providing excellent rust resistance and easy maintenance.

● Designed with roll pressing force acquisition and storage functions, the machine can monitor and record roll pressing force curves for precise control and analysis.

Technical Parameters


ModelSTC-DYG-300RS
VoltageAC220V±10%, 50Hz
Power6.5KW
Roll pressing speed0.3 ~ 4m/min
Roller sizeΦ200mm*W330mm
Substrate widthMax 300mm
Roll pressing accuracy±2μm
Roll pressing gap0~3mm adjustable,
Gap adjustment accuracy0.001 mm, displayed on the touchscreen
Dial indicatorDigital dial indicator displays the gap, accuracy 0.001mm
Roll pressing temperature

Upper and lower rollers heating,

RT~130℃, digital display

Temperature control accuracy±2℃
Roller surface roughness0.2μm
Roller max opening3mm
Roll pressing motor1.5KW AC variable frequency motor
Roller material

9Cr3Mo;

Surface plated hard chrome thickness ≥ 0.15mm

Roller hardness

Surface hardness: HRC65~70

Hardness layer thickness: ≥15mm

The circle run-out is better than +2μm

Roll pressing force0~50T
Pressure accuracy±0.5T
Winder and unwinder mechanism

Tension control function,

Unwinding and rewinding are equipped with correction function, correct alignment is ±0.5mm

Winder and unwinder roller diameter250mm
Air inflatable shaft3 inches
Operating environment

Ambient temperature: 25±3℃

Humidity: 30~90RH,

No vibration and electromagnetic interference

Hydraulic oil medium68# Anti-wear hydraulic oil
Hydraulic cylindersφ125mm*2pcs, 10mm stroke
Safety protectionInfeed safety guard, emergency stop button
CastersEquipped with casters for easy moving
Installation space dimensionL1900 * W1550 * H1100mm (include the equipment and winder & unwinder)
Total weight996kg

Warranty


1 year's warranty with lifetime support.


FAQ


1. Are you a manufacturer ?


A: Yes, our factory is located in Shenzhen, China . We have more than 10 years experience for manufacturing battery lab research equipment .
We owns a professional R&D department.


2. Do you accept customized product ?

A : Yes. Most of our products can be customzied to meet different requirements.


3. Will you provide test video before dispatch?

A : Yes, we take test video for every equipment before dispatch, which will display how to use it.


4. Can you offer overseas installation service ?

A : Yes, we can dispatch professional engineer for on-site installation service.

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