Pulse Plastic Hot Staking Machine Controller With PID Control Algorithm Technology

Pulse Plastic Heat Staking Controller with PID Closed-loop Control Algorithm Technology

1. This controller utilizes a pulse-based heating mechanism, which allows for rapid and controlled heating cycles during the heat staking process. The pulses are carefully regulated using a PID closed-loop control algorithm, ensuring accurate temperature control and optimal performance.

2. The PID closed-loop control algorithm continuously monitors and adjusts the heating parameters based on feedback from temperature sensors. This technology enables the controller to maintain a stable and consistent temperature throughout the heat staking process, resulting in reliable and high-quality staking outcomes.

3. With its advanced control algorithm technology, the controller offers enhanced precision, responsiveness, and stability, allowing for precise control of temperature profiles and cycle times. It ensures that the plastic components are heated to the exact temperature required for successful staking, while minimizing the risk of overheating or underheating.

The attached figure showcases the achieved heat staking results of the product during its practical application in production, along with the level of difficulty for heat staking various plastic materials:

Company Profile :

Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.

Our primary product lines include pulse plastic heat staking equipment, plastic hot air cold staking equipment, and pulse heat press welding equipment. These equipment are widely utilized in industries such as automotive, electronics, and household appliances. With a professional R&D team, we prioritize technological innovation and product optimization within the industry. We continuously innovate and improve our equipment to meet the evolving needs of our customers.

If you require a custom-made product, please contact us first to obtain detailed information.

FAQ:

Q1: What are your competitive advantages?
A1: With over 14 years of experience, we are industry leaders in various aspects. Additionally, we are direct manufacturers for all our products, ensuring that you can purchase the products you need at the most competitive prices.

Q2: How do you ensure product quality?
A2: For exclusive and customized designs, we first produce samples for testing, ensuring that they meet customer satisfaction before proceeding to mass production. All products undergo strict testing procedures and are only packaged and shipped after passing quality assessments.

Q3: What post-sales services do you offer?
A3: Upon receiving the products, our dedicated team of professionals provides remote assistance to guide you through the installation and utilization of our products.

SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD.

Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality plastic heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.

Our primary plastic heat staking equipment comprises Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment. The Pulse Plastic Heat Staking Equipment incorporates pulse heat staking technology, characterized by its fast heat staking speed and the smooth, glossy surface of the staking points. On the other hand, the Plastic Hot Air Cold Staking Equipment utilizes the hot air cold staking process for heat staking plastic. This process involves softening the plastic stake as a whole using hot air until it reaches a state where it can be reshaped, followed by cold staking. As a result, the staking points exhibit higher overall integrity and enhanced tensile strength.

Both the Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment find wide applications in plastic heat staking for automotive components. By utilizing our equipment, manufacturers can achieve more efficient and reliable production of automotive parts while significantly improving their quality and safety. Common applications of plastic heat staking in automotive parts include power batteries, lighting system, motor, dashboards, steering wheels, airbags, seat belts, seats, and other components.

Plastic heat staking of automotive lighting system

Plastic heat staking of automotive motor

Plastic heat staking of automotive steering wheels

Plastic heat staking of automotive seats

Furthermore, our main product line also includes Pulse Hot Press Welding Equipment, which employs the pulse hot press welding process for component welding. The pulse hot press welding process ensures stable and efficient welding operations while preserving the performance of nearby components during the welding process. Pulse Hot Press Welding Equipment finds extensive application in the production of PCBs in the automotive, mobile phone, camera, and other electronic consumer goods industries. Typical applications include welding of FPCs and PCBs, FFCs and PCBs, wire harnesses and PCBs, as well as metal parts and PCBs. Additionally, pulse hot press welding equipment can also be utilized for FPC-to-FPC welding.

Welding of FPC and PCB

Welding of FFC and PCB

Welding of wire harnesse and PCB

Welding of metal parts and PCB

Welding of FPC and FPC

Our Primary Products